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Roll Forging Machine ZGD-460


Key words:

Roll forging machine 460


Roller forging machine is a forging process that uses a pair of fan dies rotating in opposite directions to make the blank produce plastic deformation, so as to obtain the desired forgings or forging blank.

Details


ZGD-460 is a state-of-the-art roll forging machine designed for high material utilization in the production and processing of medium to large size parts. This machine utilizes advanced technology and precision engineering to achieve superior results with minimal waste.

Mechanical Principles


Roll forging is a forging process that utilizes a pair of cylindrical dies, called roll dies, to reshape and deform metal into the desired shape. The rolls rotate in opposite directions and the workpiece is placed between them. As the rolls rotate, they apply pressure to the workpiece, forcing it to flow and deform under the compressive force.

Product Structure


 

COMMODITY

MODEL NO.

DESCRIPTION

QUANTITY(SET)

Roll Forging Machine

ZGD-460

Main machine

1

Manipulator

1

Hydraulic Station

1

Control Cabinet

1

 

Forging Features


Roll forging has several advantages over other forming processes:

● Roll forging machines can produce a wide range of parts, from small components used in electronics to large pieces used in heavy machinery and construction equipment.

● It can improve material utilization, reduce waste and energy consumption.

● Improve productivity and increase output.

● With the ability to produce parts with high precision and accuracy, roll forging is a popular choice in many industrial applications.

● Roll forging is also capable of creating complex shapes that may be difficult or impossible to achieve using other methods.

Application


Roll forging mills are widely used in industries such as:

● Automotive Parts

● Hardware Tools

● Power Tools

● Rigging and Construction Machinery.

Technical Specification


 

ZGD-460 Roll Forging Machine

Unit

Value

Outer diameter of roll forging die

mm

454

Diameter of roller

mm

300

Effective width of roller/die

mm

550

RPM of roller

r/min

58

Length of forged part max.

mm

≤600

Adjustment of gap between center of rollers

mm

458±8

Main motor power

kW

30

Diameter of billet

mm

≤80

Longitudinal stroke of manipulator max.

mm

630

Horizontal stroke of manipulator max.

mm

560

Adjustment of longitudinal position

mm

200

Adjustability of vertical & horizontal

 

Adjustable

Single horizontal distance

mm

70-130

Rotation angle of manipulator

°

90

Normal rolling temperature

1050-1150

Coaxiality

mm

≤ 0.6