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Roll Forging Machine ZGD-680


Key words:

Roll forging machine 680


Roller forging machine is a forging process that uses a pair of fan dies rotating in opposite directions to make the blank produce plastic deformation, so as to obtain the desired forgings or forging blank.

Details


ZGD680 Automatic roll forging machine is used to process metal materials, either as a billet making process before die forging, or directly roll forging parts. It transforms the material into the desired shape by rotating and extruding rollers. Widely used in aviation, automobile, construction fields, with advantages of high efficiency, good product quality, and material savings.

Mechanical Principles


A roll forging machine is a metal forming machine that uses two or more rolls to rotate between two fixed supports and bring metal material into the gap between the rolls to change the shape and size of the metal material by continuous rolling and deformation. This type of machine is usually used to produce long metallic materials such as steel bars, tubes, shafts and rods with round, oval or hexagonal cross sections.

Product Structure


 

COMMODITY

MODEL NO.

DESCRIPTION

QUANTITY(SET)

Roll Forging Machine

ZGD-680

Main Machine

1

Manipulator/New

1

Base

1

Hydraulic Station

1

Control Cabinet

1

Feeder

1

Forging Features


● Less workload required

The forming force required for continuous local pressure on the billet is smaller than that of die forging.

● High production efficiency

The productivity of roll forging is significantly improved, which is about 5 to 10 times that of die forging on hammer.

● Less material consumption

The material utilization rate of roll forgings is generally above 80%.

● Excellent inner quality of roll forgings

Good mechanical properties and long fatigue life.

● Good labor conditions

There is no impact when roll forging, vibration and noise are small, labor conditions have been greatly improved, and it is easy to realize automation.

Application


Roll forging machines are used for processing metal materials, which can be rolled, stretched, extended, twisted, etc. They are commonly used to produce metal products such as shafts, rings, wheels, machine parts, etc. They are applicable to various fields, such as

● FORGED PARTS

● AUTOMOBILE PARTS

● RAILWAY PARTS

● HYDRAULIC END FITTINGS

● SCAFFOLDING FITTINGS

● FASTENERS

● AGRICULTURE PARTS

● MACHINED PARTS

Technical Specification


 

ZGD-680 Roll Forging Machine

Unit

Value

Outer diameter of roll forging die

mm

680

Diameter of roller

mm

440

Effective width of roller/die

mm

900

RPM of roller

r/min

40

Length of forged part max.

mm

≤800

Adjustment of gap between center of rollers

mm

680±10

Main motor power

kW

132

Diameter of billet

mm

≤140

Longitudinal stroke of manipulator max.

mm

890

Horizontal stroke of manipulator max.

mm

910

Adjustment of longitudinal position

mm

300

Adjustability of vertical & horizontal

 

Adjustable

Single horizontal distance

mm

90-160

Rotation angle of manipulator

°

90

Normal rolling temperature

1050-1150

Coaxiality

mm

≤ 0.8