Cross Wedge Rolling Machine D46-1000
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Key words：
Cross wedge mill 1000
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Details
The integrated cross wedge rolling machine D46-1000 is widely used in manufacturing forgings or steel parts in automobile, machinery and other fields. The outside diameter of the roller is 1000mm. The maximum diameter of the billet is 110mm while the length of rolled part is 800mm.
Mechanical Principles
The cross wedge rolling machine utilizes the rolling principle and is primarily composed of upper and lower tapered rollers. Two tapered rollers rotate on the same axis and clamp a metal billet between them. By applying mechanical force, they progressively shape the billet into a taper. After repeated rolling, the billet reaches the required size and shape, enabling the production of various conical parts with precise dimensions and complex shapes in the next stage of processing.
Product Structure
|
COMMODITY |
MODEL NO. |
DESCRIPTION |
QUANTITY(SET) |
|
Cross Wedge Rolling Machine |
D46-1000 |
Main Machine |
1 |
|
Electrical Cabinet |
1 |
||
|
Operating Table |
1 |
||
|
Feeder |
1 |
Forging Features
● High product precision: The metal fiber streaming of cross wedge rolled piece is continuously distributed along the product appearance, and the grain is further refined, leading to better comprehensive mechanical properties and high product accuracy.
● High production efficiency: The production efficiency of the cross wedge rolling machine is usually 2-5 times higher than that of other technologies. Depending on the workpiece, it is possible to design one output to two pieces or two-output to one-piece, greatly improving production efficiency.
● Eco-friendly and energy-saving: The cross wedge rolling forming process has no impact and little noise, thus greatly improving the working environment. Additionally, since metal materials are fully utilized with almost no material waste, energy utilization efficiency is high.
Application
● Aerospace
● Automotive
● Marine & Rail
● Industrial Tools
● Construction
● Medical
Technical
|
D46-1000 |
Unit |
Value |
|
Outside diameter of die |
mm |
1000 |
|
Diameter of billet max |
mm |
110 |
|
Length of rolled part |
mm |
800 |
|
Diameter of roller |
mm |
800 |
|
RPM of roller |
r/min |
6 |
|
Burrs (height*width) |
mm |
≤ 5 x 20 |
|
Main motor power |
kW |
110 |
|
Primary section shrinkage of rolled piece |
% |
< 75 |
|
Width of die max. |
mm |
≤ 1000 |
|
Adjustment of gap between center of rollers |
mm |
±50 |
|
Axial adjustment of roller |
mm |
±10 |
|
Adjustment of roll phase |
° |
±3 |
|
Up and down adjustment of guide plate |
mm |
±35 |
|
Back and forth adjustment of guide plate |
mm |
±35 |
|
Normal rolling temperature |
℃ |
1050-1150 |
|
Coaxiality |
mm |
≤ 1 |
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